There are many ways to increase productivity with the use of AMERIFORM®. Let's look at some of these ways:

• Reject rates are reduced in virtually all cases to below 1%
• Throughput is increased in most cases by a minimum of 25%. In many cases, through-puts have gone up triple or more
• Press set-up times are reduced to the time it takes to "dial in" the press to the settings recorded for that particular part. Due to the consistent nature of the film through use of certified coil coaters, your press does not need attention
• Forming operations can be reduced

Again, let's look at some case histories:

CASE HISTORY:

Aluminum Heat Shield

A Tier 1 supplier of aluminum heat shields has a reject rate of over 35%. Throughput is at 8 parts per minute. Four people are needed to hang up the shields from the press to let the oil drip off while two others inspect each shield. Then, the shields are sent to another drying operation, before a final "wipe down" by two other people. Press set-up times range from 12-36 hours. With AMERIFORM®, two people pack the shields coming off the press for shipping, the reject rate is below 1%, through-put is now 19 parts per minute (and going higher), and press set-up time is under 20 minutes.

A Tier 1 supplier reduces the reject rates of an aluminum heat shield and tailgate from over 40% to under 1%.

A lawn & garden manufacturer reduces the reject rate of a deep drawn part from 35% to under 1%.

Another lawn & garden manufacturer takes a forming operation from 3 draws to 2.

A Tier 1 supplier reduces the die changeover time by over 75%. Marginal Revenues for each press is increased dramatically.

Allow our team of experts in come in, work with you, and find the ways to increase your productivity and lower your costs. We're not saying it's a miracle, but pretty close to it.